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Vertical Vacuum Plugging Machines in young coloured versions

Specially developed for high aspect ratio characteristics.

Introductions

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Descriptions

Specifically designed for high-density holes / double sided blind holes / high multilayer PCB plug holes process design, the vacuum value of up to 100pa within the  vacuum operation, the use of high vacuum to achieve the  conductive and non-conductive paste plug holes process,  plug holes in a variety of materials, can be plugged with  paste, silver paste, copper paste, conductive adhesive  materials, and so on.

Features

★Can be produce the high aspect ratio panels( 70:1 ).

★High vacuum up to ≤ 100pa. 

★Flexibility to realise: through holes, blind holes on one or both sides, back drilled holes, etc.on the same board surface. 

★Ideal for small quantities and a wide range of gauges, no fixtures or air guides are required for hole plugging. 

★The operating interface is automated, user-friendly and easy to operate.

Product Specifications

Machine Size

3791*2525*2576mm(one plugging and one ES unit 

6560*2525*2576mm(two plugging and one ES unit

Vacuum

≤30pa

Atmospheric pressure

Panel thickness

0.2-8.0mm

Panel Size

MAX:26 寸 *34 寸 (660*863mm)

 MIN:10 寸 *10 寸(250*250mm)

Aspect Ratio

Through hole: 70:1 

(Max. after plating)

Blind hole: 0.05mm 1:3

 (Max. after plating)

Plugging method

Full plate plug holes

(top to bottom)

Plugging speed

2-80mm/sec(adjustable)

Plugging Hole Pressure0-6bar(adjustable)Diameter of plugging holes

Through hole: 0.1-1.0mm (hole diameter after plating)

Blind hole: 0.1-1.0mm (hole diameter after plating)

Noise (normal operation) ≦ 75dBPaste pressure

Cylinder push force: 0-6bar (adjustable)

Pneumatic push force: 0-6bar (normal use does not exceed 3bar)

Plugging holes and plate edge spacing Hole distance from plate edge ≥ 12mmOperation PanelTouchscreen operation
Protection DeviceSafety light curtain, emergency stopsFailure rate≦ 1/400h(Failure time/equipment uptime)
Height of operating table1000±100mmNumber of paste recoveriesNot more than 4 times.Paste viscosity 500-700dpa.s
Plugging Production Requirements

① Pre-treatment of incoming materials.

② Setting of pre-baking and time according to the TG number of the panel

Speed of scraper5-200mm/sec( adjustable)
Scraper pressure0-6bar(可調(diào) adjustable) Paste Addition Method

Single paste clip replacement

/Vacuum-LCS

Capacity

20-70PNL/H(One plugging and one ES unit )

(Related to aspect ratio, plugging type, panel size, and vacuum, rejecting PTFE panel  vs. ceramic panel )Same level or above

Communal Requirement

Electrical requirementsElectricThree-phase five-wire 380VPressure of compressed air≧ 6.5bar
Power (output)

14.65KW( One plugging and one ES unit)

28.55KW(Two plugging and one ES unit)

With pumping station exhaust volume

450m3/h (One plugging and one ES unit)  

900m3/h (Two plugging and one ES unit)  (interface:φ200mm)

Compressed air consumption

2.5m3/h ( One plugging and one ES unit)  

5m3/h (Two plugging and one ES unit )  (interface:φ10mm)

Recommended space around machine800mm
Weight

3200KG(  One plugging and one ES unit)

6000KG(  Two plugging and one ES unit)

Equipment Material

The material of the equipment is Q235+anti-corrosion treatment, the  sheet metal is Q235+anti-corrosion treatment.

Equipment installation environment (temperature, humidity and dust-free requirements)

A. Environmental requirements: clean room, 100,000 level ↑ .

B. Temperature requirement: 22±2℃ . 

C. Humidity requirements: 50±5%


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