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Vertical Vacuum Plugging Machine(ATE)

HVCP5000P-S、HVCP5000P-1S、HVCP5000P-2S

Specially developed for high aspect ratio, ATE board characteristics.


Introductions


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Descriptions

Specially developed and designed for ultra-high aspect ratio characteristic boards, using the vacuum principle to realise the conductive and non-conductive resin Paste hole plugging process, suitable for the whole board plugging process of multiple types of holes on the same board surface, and can be applied to resins, silver paste, copper paste and conductive adhesives and other materials.

Features

Can be produce the high aspect ratio panels(70:1).

High vacuum up to ≤100pa . 

Flexibility to realise: through holes, blind holes on one or both sides, back drilled holes, etc. on the same board surface.    

Ideal for small quantities and a wide range of gauges, no fixtures or air guides are required for hole plugging.

The operating interface is automated, user-friendly and easy to operate.

Product Specifications

Machine Size

4381*1152*2512mm(two pumps) 

Max.Aspect Ratio

through holes:70:1  blind holes:1:1(Max)

Vacuum

≤100pa(Atmospheric Pressure)

Panel Thickness

0.2-8.0mm

Panel Size

10inch*10inch(250*250mm)-26inch*34inch(660*863mm) 

Plugging method

Full plate plugging holes (top to bottom)

Plugging speed

2-80mm/sec(adjustable)

Plugging Hole Pressure

0-6bar(adjustable)

Diameter of plugging holes

Through hole: 0.1-1.0mm (hole diameter after plating) 

Blind hole: 0.1-1.0mm (hole diameter after plating)

Noise (normal operation)

≦75dB

Paste Pressure

Cylinder push force: 0-6bar (adjustable) 

Pneumatic push force: 0-6bar (normal use does not exceed 3bar)

Plugging holes and plate edge spacing

Hole distance from plate edge≥15mm

Operation panel

Touchscreen operation

Protection device

Safety light curtain, emergency stops

Paste Addition Methods

Single paste Clip Replacement

Failure rate

≦1/400h(Failure time/equipment uptime)

Height of operating table

1000±100mm

Scraper speed

5-200mm/sec(adjustable)

Scraper pressure

0-6bar(adjustable)

Production Capacity

Capacity is affected by aspect ratio

(board thickness, aperture diameter), paste viscosity.

Capacity


Aspect ratio

No. of plugging hole cutters

Capacity per hour

20-70

max:70:1

1-6

Communal Requirement

Electrical requirements 

Electric

Three-phase five-wire 380V

Pressure of compressed air

≧6.5bar

Power (output)

13.25KW

With pumping station exhaust volume

450m3/h(interfaces:φ200mm)

Compressed air consumption

0.12m3/h(interfaces:φ10mm)

Recommended space 

around machine

800mm 

Weight of machine

2850KG

Equipment installation environment (temperature, humidity and dust-free requirements)


A. Environmental requirements: clean room, 100,000 level↑.

B. Temperature requirement: 22±2℃.

C. Humidity requirements: 50±5%


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