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Vertical High Vacuum Plugging Machine for IC-Substrate

HVCP5000P、HVCP5000P-1、HVCP5000P-2


Performance far exceeds production requirements for carrier plate plugging holes.

The first plate-carrying and high-vacuum plugging model for 70:1 through-hole plate production.




Introductions



19 載板HVCP5000P-1(1).jpg


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Descriptions

Designed for vacuum resin plugging holes in ABF carrier boards. Resin is poured into the holes through the plugging head (no tools required) to complete the resin plugging process. This machine is favoured by the market for its ability to produce high quality batches and upholds a leading position in the industry.

Features

Meet the demand for manufacturing carrier boards with more than one million holes.

There is no need to rely on fixtures and air guides for hole plugging, and the intelligent operator interface makes the operation process more user-friendly and easy to operate.

Can be used for core layer plugging hole isn’t full, to provide high vacuum plugging hole technology, to solve the problem of air bubbles.

Stable paste extrusion speed ensures even paste scraping and solves the problem of uneven copper surface after grinding.

Product Specifications

Machine Size

3041*1152*2512mm

Built-in dry pump 

(water-cooled without thermal exhaust)

Vacuum

≤100pa(Atmospheric Pressure)

Panel thickness

0.2-8.0mm

Panel size

10inch *10inch (250*250mm)

24inch *30inch (610*762mm) 

Aspect ratio

Through hole: 70:1 (Max.) 

Blind hole: 1:1 (Max.)

Plugging method

Full plate plug holes (top to bottom)

Plugging speed

2-80mm/sec(adjustable)

Plugging Hole Pressure

0-6bar(adjustable)

Diameter of plugging holes

Through hole: 0.1-1.0mm 

(hole diameter after plating) 

Blind hole: 0.1-1.0mm 

(hole diameter after plating)

Noise (normal operation)

≦75dB

Paste pressure

Cylinder push force: 0-6bar (adjustable) 

Pneumatic push force: 0-6bar (normal use does not exceed 3bar)

Plugging holes and plate edge spacing

Hole distance from plate edge≥15mm

Operation Panel 

Touchscreen operation

Protection Device

Safety light curtain, emergency stops

Paste Addition Methods

Single paste Clip Replacement

Failure rate

≦1/400h

(Failure time/equipment uptime)

Height of operating table

1000±100mm

Scraper speed

5-200mm/sec(adjustable)

Scraper pressure

0-6bar(adjustable)

Production Capacity

Capacity is affected by aspect ratio

 (Panel Thickness, Aperture Diameter), Paste Viscosity.

Capacity

Aspect ratio

No. of plugging hole cutters

Capacity per hour

15-25

Max:70:1

1-3

Communal Requirement

Electrical requirements

Electric

Three-phase five-wire 380V

Pressure of compressed air

≧6.5bar

Power (output)

9.24KW

With pumping station exhaust volume

12.5m3/h(interfaces:φ75mm)   

Compressed air consumption

2.5m3/h(interfaces:φ10mm)

Recommended space around machine

800mm 

Weight 

2580KG

Equipment installation environment (temperature, humidity and dust-free requirements)

A. Environmental requirements: clean room, 100,000 level↑.

B. Temperature requirement: 22±2℃.

C. Humidity requirements: 50±5%


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