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Vacuum Assist Plugging Machine (Optional·Double Vacuum Chambers)

VAPM6176、VAPM7691

Introductions

雙倉水平機 6176縮略圖(1)(1).png


VAPM6176

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VAPM7691

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Descriptions

This machine is used to do conductive and non-conductive resin ink plugging process, full after plugging, no depression, no air bubbles. Suitable for selective through-hole, blind hole, back drilling and other different types of hole plugging process. It can handle silver paste, copper paste, conductive adhesive, domestic and imported resin ink to meet the needs of different materials.

Features

Selective via hole filling of through holes and blind vias.

Complete solutions for the air bubble and cavity defects in High AR panels.

The operating interface is automated, user-friendly and easy to operate.

Product Specifications

Model

VAPM6176

VAPM7691

Machine Size

L3230mm*W3819mm*H2181mm

(Main unit + vacuum pump set, without tricolour light)

L 3524*W 3960*H 2177

(Main unit with pumping station, without tricolour light)

Weight

7500KG

9000KG

Panel Size

MAX:24 寸*30 寸(610*760mm)

 MIN:10 寸*10 寸(254*254mm)

MAX:30 寸*36 寸(760*910mm)

MIN:10 寸*10 寸(254*254mm)

Panel Thickness

0.1-8.0 mm

Vacuum

10-50000pa adjustable (ultimate vacuum 10pa)

Plugging speed

5-300mm/s

Plugging air pressure

0-0.7Mpa

Plugging Pressure

1-200kgf

Squeegee Adjustment Angle

0-15°

Scraper adjustment distance

0-30mm

Countertop fine-tuning

X, Y direction ±5mm

Flatness of countertops

±0.02mm

Screen lifting

Screen lift 40mm

Thickness of frame

25-45mm

Stencil fixing method

Six-point pneumatic fixing, four-point mechanical fixing

Squeegeeing Stroke

0-720mm(Adjustable)

0-900mm(可調(diào)節(jié)/Adjustable)

Scratch Printing Method

Single Squeegee Overprinting

Direction of Squeegee Printing

Facing the operator panel, squeegee printing from back to front

Clearance

0-25mm

Mesh frame dimensions

MAX:1100*1100mm

MAX:1250*1250mm

Transformation number, material number time

20-30min

Countertop Dimensions

900*900mm

1250mm*1250mm

Plugging Hole Types

Horizontal Selective Plugging

Scope of use

Through/Blind/Back Drilled

Diameter of plugging holes

Through hole: 0.1-1.0mm (hole diameter after plating)

Blind hole: 0.1-1.0mm (hole diameter after plating)

Back drilled holes: 0.15-1.0mm   

Through hole: 0.1-1.0mm (hole diameter after plating)

Blind hole: 0.05-1.0mm (hole diameter after plating)

Back drilled holes: 0.15-1.0mm   

Aspect Ratio

Through hole: 40:1  Blind hole: 3:1 (after plating)

Difference in aperture size between plates of the same type

≦0.2mm

Hole Margins Requiring Plugging and Not Requiring Plugging

≧0.3mm (Aspect Ratio:10:1)

Noise (normal operation)

≤75dB

Plugging effects

Air bubble-free

Alignment and accuracy

Manual (Accuracy 0.01mm)

Operation interface

HMI

Safety protection

Emergency stop switch, warning light (red, yellow, green), buzzer, safety grating

Applicable Plugging Materials

Paste, Copper, Silver

Paste Waste Costs

Except for the paste stained on the stencil and scraped paste, the rest can be used for plugging hole.

Automatic Alarms

Colour light and buzzer

Printing with screen lift function

0-25mm

Production Capacity (excluding loading and unloading time)

Capacity conditions

VAPM6176

Capacity/h

VAPM7691

Capacity/h

Aspect RatioNO. of plug hole cutters

Capacity Thickness range: 1.5mm

 (size 20*24, 30,000 holes) 

Plugging hole diameter:0.25mm

70-80

62-72

6:1

1

Plate thickness range: 2.5mm

 (size 20*24, 30000 holes) 

Plugging  hole diameter:0.25mm

55-65

50-60

10:1

1

Plate thickness range: 3.5mm 

(size 20*24, 30000 holes)

 Plugging  hole diameter:0.25mm

45-55

38-48

14:1

1

Communal Requirement

Model

VAPM6176

VAPM7691

Electricity needs

Three-phase five-wire system :380V 

Rated power: 16.5KW 

Three-phase five-wire system :380V 

Rated power: 22KW 

Electricity consumption

Approximate 11KW/H

Approximate 16KW/H


Gas consumption requirements 

1.35L/P(Print once)72m3/mon

Voltage

27A

35A

Equipment installation environment (temperature, humidity and dust-free requirements)

Environmental requirements: clean room 100,000 class↑

Temperature requirement: 22±2℃

Humidity requirement: 50±5%

Illumination requirement: 300Lux


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